1.Industry Pain Points
· Severe dust pollution; High equipment impact loads.
· Rapid fluid degradation; High cost of downtime.
· Traditional lab testing is slow, unable to provide timely feedback on equipment operation and lubrication status.
2. Hangfeng Solution:
Beijing Hangfeng (Hangfeng) addresses the harsh operating conditions of the mining industry (high dust, high vibration, continuous equipment operation) with its Smart Health Monitoring and Predictive Maintenance Solution for Mining Equipment. Deeply integrating edge computing, multi-parameter sensing, and industrial AI technologies, it provides full lifecycle management support for mining, mineral processing, and transportation processes.
Equipment Type | Monitored Parameters | Solution |
Crusher/Roller Press | Vibration (bearings, gears), Fluid condition (viscosity, moisture, mechanical impurities, acid number, density, temperature, dielectric constant, etc.) | High-frequency vibration analysis detects rotor imbalance/bearing damage; Lubricant status feedback indicates equipment and lubrication anomalies. |
Ball Mill/SAG Mill | Vibration (gear meshing), Temperature, Fluid condition (viscosity, moisture, mechanical impurities, acid number, density, temperature, dielectric constant, etc.) | Early warning of gear pair wear; Real-time fluid monitoring for iron debris content and viscosity, preventing seizure due to lubrication failure. |
Mining Truck/Excavator | Engine diesel oil condition, Hydraulic system fluid condition (viscosity, moisture, mechanical impurities, contamination level, acid number, density, temperature, dielectric constant, etc.) | Engine status warning; Hydraulic system status warning. |
Hoist | Gearbox lubricant testing, Hydraulic station fluid condition (viscosity, moisture, mechanical impurities, contamination level, acid number, density, temperature, dielectric constant, etc.) | Braking system safety monitoring; Gearbox gear pitting early warning. |
3.Core Products:
· FYH Online Fluid Monitoring Device
· ML-1 Fluid Wear Debris Detector
· Portable Fluid Testing Equipment
4. Application Scenarios:
· Coal shearer hydraulic support oil contamination control.
· Mining truck transmission wear warning.
· Real-time protection and fault warning for lubrication systems of mining equipment like crushers, ball mills, roller presses, and hoists.
5. Value: Reduces major mechanical failures by 50%; Fluid change intervals extended by 35%.
