The ML-1 Oil Wear Particle Detector is an industrial integrated oil condition monitoring device. Based on modern photoelectric microscopic imaging and computer digital image processing technologies, it automatically detects the morphology, size, and quantity distribution of characteristic wear particles larger than 5μm in oil. This enables the evaluation of engine wear conditions and wear types. Additionally, the ML-1 Oil Wear Particle Detector is an excellent particle counter, providing assessment results for particles in oil samples. It can also be configured with different particle size evaluation standards according to user requirements.
In the ML-1 oil circuit, a software-controlled peristaltic pump provides the driving force, drawing the oil sample to be tested into the system through the inlet. The flow cell is positioned within the optical paths of both transmission and reflection light sources. As the oil sample flows through the flow cell, a high-speed CMOS industrial camera captures its image signals, which are then sent to an industrial computer for processing. Through software analysis, the captured morphological features of the particles are identified to determine the types and quantities of wear particles, as well as the oil contamination level. This enables wear condition monitoring, fault trend analysis, and expert diagnostics for engine systems.
Equipped with a high-speed, high-resolution area array CMOS industrial camera and telecentric lens, ensuring fast and stable image capture with clear and detailed visuals.
Integrated design, capable of independently completing oil detection and analysis without any external devices.
User-friendly design, compact and lightweight, making it easy for a single person to carry.
Abundant external interfaces to meet diverse and personalized user needs.
Only requires a power connection, simplifying installation and maintenance.
Detectable Particle Types | Metal fatigue articles, cutting particles, severe sliding articles, non-metallic particles | Weight | <16.65 kg |
Detectable Particle Size | 5–150μm | Operating Voltage | 220V AC/50Hz |
Contamination Level Standards | ISO4406, GJB-420B, NAS1638 (configurable based on user requirements) | Operating Temperature | -20℃ to 50℃ |
Detection Time per Sample | Approx. 3–5 minutes | Media | Mineral oil, synthetic oil, water-glycol, etc. |
Oil Sample Volume per Test | Approx. 10 mL | Dimensions (Main Unit) | 450×280×260mm (L×W×H) |
